About the writer
- Downs Designs
- I have a beautiful granddaughter who was born with Down syndrome. She has enough challenges to face in her life and I want to make sure that finding appropriately fitting clothes will not be one of them.
Tuesday, November 23, 2010
Monday, November 22, 2010
Preparing for the Conference
As the weeks pass, we really learned a lot about our models. We enjoyed our visits with them and actually had became good friends. Our desire to create these clothes becomes more important as we see the struggles of their wardrobe challenges on a daily basis. There is so much work to be done in just a few short months.
Our first pants and shirts were purely experimental. We finally complete our patterns and send them off to our factories in China. I had the jeans factory make one of each size jeans in all the styles and the shirt factory make a white T shirt for men and woman in all the our shirt sizes. We have a deadline to get these completed by mid-July. When we designed the first jeans, we used a ribbing material for the waistband not denim. It was very soft and comfortable, but didn’t quite look like jeans. We used a full elastic band for the woman and a partial elastic band for the men with a full zipper.
Our first jeans and shirt |
We made many mistakes along the way. I can’t tell you how helpful the pattern maker was at our jeans factory in China. He had 20 years’ experience in the industry and really worked with us as we created our first pair of jeans. The shirts were not that complicated and the shirt factory didn’t have as many problems. At this point I knew Jillian and I would need to make a trip China before we actually placed our first order. We would have to pick our fabrics that we would be using. I knew that seeing, feeling and touching the fabrics would be important to our selections.
Next, we would need a place for people to try on the jeans and shirts. I reserved a larger, corner booth knowing I would need some sort of dressing room. I knew just the right person who could create a dressing room for us that we could transport. Wow, next thing you know we have 6’ x 6’ x 6’ dressing room made out of PVC pipe that we could assemble and disassemble with ease. It worked beautifully and Jillian finished it off with black curtains. All I needed now were the jeans and shirts and we would be ready for the conference.
Our portable dressing room |
The factory had our patterns and they are unlike anything they had ever seen before. (Remember these factories are used to making “skinny” jeans!) They have nothing in their designing system to relate to this type of garment. My contact there is so helpful and is committed to getting this order to us on time. (I’ll to tell you all about him in another chapter.) By now, we’re running right down to the wire for completion of these clothes. Time is drawing near and the jeans are not completed. The jeans and shirts are going to be shipped together. The conference starts FRiday, July 23 so I'm hoping to receive the shipment by Monday, July 19, 2010. If they arrive Monday I can have UPS ship them via truck to the hotel in Florida and the cost would be fairly inexpensive. If they arrive Tuesday, I’ll have to pay extra for faster shipping. If they arrive Wednesday, they can still be overnighted and get to the conference by Thursday, but that would have been very costly.
Good news, half the order arrived the week before and I ship the partial order and our dressing room down to the conference center in Florida in plenty of time. But the other half of the order is still not here yet. Here’s what happened next…My contact in China shipped the remaining order on Thursday, July 15 by express delivery and it should arrive by Monday. I breathe a sigh of relief! But my relief is short lived. Tuesday comes and my package hasn’t arrived yet so I start tracking the package and find out its flying all over Europe. Then I find out the shipper sent the package by economy class by mistake.
I’m trying to remain calm and not panic, but I must admit, I was a little nervous. If I don’t have the entire order, there would not be much point in attending the conference with only half of our pants and shirts. But I stayed focused on good thoughts and visualized the package arriving on my doorstep sometime on Wednesday. I refused to belief anything bad was going to happen.
My most important "Special Delivery" |
Friday, November 19, 2010
Why Downs Designs clothes are so different
After months of working with our models, here is our basic conclusion about the many differences in their body shapes that makes wearing clothes made for typical body shapes almost impossible for most people with Down syndrome. The upper leg bone is much shorter in a person with Down syndrome (about 5-7 inches). In pants, this makes where they taper in a completely different place. In typical pants, the knee tapers below the knee of a person with Down syndrome so the fit is very inappropriate. This is why just hemming a pair of pants doesn’t make them fit well. It creates a “stove pipe” look in the pant leg. This also creates the big difference in the inseam length. In just the people we worked with, we found the average inseam to be between 20” and 26”. This is why just hemming a pair of pants doesn’t make them fit well at all. Pants made by Downs Designs have been designed with these issues in mind. We may not be able to fit every single person perfectly, but I think our pants will be the best fit they have ever had. And by offering to hem each pair per order, the length should be a perfect fit.
Regarding the shirts, there are many differences in them as well. The upper arm bone is much shorter in a person with Down syndrome, so the taper at the elbow on typical clothes is not in the right place. Shoulders are usually very small which also adds to the poor fit at the wrist. Most long-sleeved shirts are way too long and need rolled at least 3 or 4 times. Necks can be a little bigger around and we find that most do not like tight fitting collars. Also, we find that as we scale up the size around the mid-section, we have to keep the shoulder size smaller. Creating these shirts around these particular issues is important for a proper fit and using a raglan sleeve solves the problems where the sleeves hang on the shoulders. My goal is to make sure that rolling up long sleeve shirts will be a thing of the past.
I call our special sizing, “downsizing”. The name of our styles and sizes has to be different from typical size clothes. We must distinguish our pants and shirts sizes from typical ones? The first jeans we designed we simply called them small men and large men for the style names and the sizes we use letters A,B,C,D, etc. We did the same for the women. The shirts we merely named them men’s and women’s and used S,M,L,XL,etc. Later we had to change the name of the shirts because the men's shirts were actually for both men and woman but the women's shirts were only for the full-figured women. We also changed the name of our jeans, too. I decided to name them after our models. It was one way to show how much I appreciated all their help.
I call our special sizing, “downsizing”. The name of our styles and sizes has to be different from typical size clothes. We must distinguish our pants and shirts sizes from typical ones? The first jeans we designed we simply called them small men and large men for the style names and the sizes we use letters A,B,C,D, etc. We did the same for the women. The shirts we merely named them men’s and women’s and used S,M,L,XL,etc. Later we had to change the name of the shirts because the men's shirts were actually for both men and woman but the women's shirts were only for the full-figured women. We also changed the name of our jeans, too. I decided to name them after our models. It was one way to show how much I appreciated all their help.
Sunday, November 7, 2010
Jillian Meets the Models
Appointments are in place and we start to meet with our models one by one. Jillian is fantastic with everyone; her kind heart radiates. She loves working with our models and begins to understand the purpose of her new job. She first starts with muslin fabric to use for the fittings. It’s inexpensive and she’ll go through a lot of it as the weeks go by. When making the pants for each fitting she makes a pair out of muslin, then adjustments are made to that pair of muslin pants and then she makes another a pair based on the corrections of the last pair.
This goes on for many weeks and when she is satisfied with the fit, she makes a pair out of denim. She explains to me that designing an article of clothing for a person in not that easy. Sometimes it takes several attempts to get a good fit and maybe even more after that. But creating a size of clothing for these unique body shapes is like being Christopher Columbus; she is discovering a new world in unchartered waters. As we return to our models, the fittings are not always very good. A change in one place, changes how it fits in another. Also, some of our models are more difficult to fit than others. The unique shape of a person with Down syndrome definitely becomes apparent. What an awakening for us both. By the time Jillian and I are satisfied with the fit for our models, she will have made over 80 pairs of pants.
During this fitting process, I realize that just a pair of jeans in not enough. We would at least need a T-shirt. How I could possibly have a picture on our website of our models wearing a pair of our jeans with an inappropriately fitting shirt. We must have a basic shirt for sure! What pair of jeans doesn’t need a T-shirt? So, not only does Jillian have to create a pair of jeans, but also a T-shirt like no other. What has she gotten herself into?
But the next problem with this overwhelming task is that these pants she has created only fit our models. We must create a pair of pants that will generically fit a mass of people that are all so uniquely different. If we are the only source of clothes for people with Down syndrome, we will have to create several different styles to fit several different body shapes. The next big issue is creating a size for each of our styles. We cannot use typical sizes; we already know they don’t fit. So we have to invent a size, I named our sizing “Downsizing”. We have to come up with a way to label our clothes with a size that is unique to our clothing line. Even after that, how do we know they will fit a population of people with Down syndrome?
As luck would have it (but for me I think it’s more than luck) I learned about the National Down Syndrome Congress Convention being held in Orlando, Florida in July. What an opportunity! This could be the perfect venue to test the fit of our jeans. So I purchased an exhibitor’s booth. I felt if we could complete a pair of jeans in several styles and various sizes for adult men and woman, and finish a simple long-sleeved T-shirt, we could use this event to see how a variety of different people would look in our jeans and shirts. We already knew how much better our models looked in proper fitting clothes; but what a way to see how they might fit many others.
This gave us a target date to finish designing a pair of jeans and a simple T-shirt. Now, we must complete these patterns, get all samples of each style and size manufactured, have them shipped here from our manufacturer in China and then ship them to Orlando by the end of July…no pressure here! Am I out of my mind; what was I thinking.
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